Nickel Alloy Flanges

We, Nexus Alloys & Steels P Ltd. , are manufacturers, suppliers and exporters of High Nickel alloy Exotic Material Flanges and Forged Fittings from India. High Nickel Alloy includes Inconel, Monel, Hastelloy, Incoloy.

Basic Features of our Products are as follows:

• Serration as per customers’ requirements.
• Dimensionally 100% OK
• Ultrasonic Test 100% OK
• Dye Penetrant Test 100% OK
• IGC Test 100% OK
• Hardness 100% OK
• Chemical and Physically 100% OK

A butt weld flange is a type of pipe flange used in piping systems to connect pipes valves and other equipment Flanges are used to create a secure and leak tight connection between pipes or components The term butt weld refers to the method of joining the flange to the pipe Here s how a butt weld flange works Flange Design A butt weld flange has a flat circular plate with bolt holes around its perimeter The plate has a slightly larger diameter than the pipe it will be connected to The flange is designed to be welded directly to the pipe end Welding To install a butt weld flange the end of the pipe is inserted into the central opening of the flange The flange is then welded to the pipe using a butt weld joint A butt weld joint involves fusing the end of the pipe to the flange by melting the metal and allowing it to solidify This creates a strong and permanent connection Bolted Connection After welding the bolt holes on the flange s outer perimeter align with corresponding holes on another flange valve or equipment Bolts are inserted through these holes and tightened to secure the flanges together creating a sealed connection Butt weld flanges offer several advantages Strength The welded connection provides excellent strength and structural integrity making it suitable for high pressure and high temperature applications Leak Resistance The welded joint minimizes the risk of leaks ensuring a reliable and long lasting connection Smooth Flow The absence of crevices or spaces between the pipe and the flange interior ensures a smooth flow of fluids or gases Space Efficiency Butt weld flanges are more compact compared to other types of flanges making them useful in tight spaces However there are also some considerations Installation Skill Proper welding skills and equipment are required to ensure a strong and leak tight joint Cost and Time Welding and alignment processes might take more time and effort compared to flanges that are simply bolted together Disassembly Difficulty Unlike bolted flanges butt weld flanges are not easily disassembled which can complicate maintenance or modifications Butt weld flanges are commonly used in industries like oil and gas chemical processing petrochemicals and power generation where reliable and durable connections are essential It s important to follow industry standards and best practices when using butt weld flanges to ensure the safety and integrity of piping systems

A butt weld flange is a type of pipe flange used in piping systems to connect pipes valves and other equipment Flanges are used to create a secure and leak tight connection between pipes or components The term butt weld refers to the method of joining the flange to the pipe Here s how a butt weld flange works Flange Design A butt weld flange has a flat circular plate with bolt holes around its perimeter The plate has a slightly larger diameter than the pipe it will be connected to The flange is designed to be welded directly to the pipe end Welding To install a butt weld flange the end of the pipe is inserted into the central opening of the flange The flange is then welded to the pipe using a butt weld joint A butt weld joint involves fusing the end of the pipe to the flange by melting the metal and allowing it to solidify This creates a strong and permanent connection Bolted Connection After welding the bolt holes on the flange s outer perimeter align with corresponding holes on another flange valve or equipment Bolts are inserted through these holes and tightened to secure the flanges together creating a sealed connection Butt weld flanges offer several advantages Strength The welded connection provides excellent strength and structural integrity making it suitable for high pressure and high temperature applications Leak Resistance The welded joint minimizes the risk of leaks ensuring a reliable and long lasting connection Smooth Flow The absence of crevices or spaces between the pipe and the flange interior ensures a smooth flow of fluids or gases Space Efficiency Butt weld flanges are more compact compared to other types of flanges making them useful in tight spaces However there are also some considerations Installation Skill Proper welding skills and equipment are required to ensure a strong and leak tight joint Cost and Time Welding and alignment processes might take more time and effort compared to flanges that are simply bolted together Disassembly Difficulty Unlike bolted flanges butt weld flanges are not easily disassembled which can complicate maintenance or modifications Butt weld flanges are commonly used in industries like oil and gas chemical processing petrochemicals and power generation where reliable and durable connections are essential It s important to follow industry standards and best practices when using butt weld flanges to ensure the safety and integrity of piping systems

• Minimum Order Quantity: 1000 Piece

A butt weld elbow is a type of pipe fitting used in plumbing and piping systems to change the direction of the flow of fluids liquids or gases within a pipeline It is designed to connect two pipes at an angle typically 45 degrees or 90 degrees while providing a smooth and gradual change in direction Here are some key features and points about butt weld elbows Connection Type Butt weld elbows are designed to be welded directly to the ends of two pipes The ends of the pipes are beveled and then welded together creating a strong and leak resistant joint Materials Butt weld elbows are available in various materials including stainless steel carbon steel alloy steel and other materials suitable for different applications and fluid types Degrees of Bend The most common angles for butt weld elbows are 45 degrees and 90 degrees but they can also be manufactured in other angles as needed Long Radius vs Short Radius Butt weld elbows can be categorized as long radius LR or short radius SR based on the radius of the bend Long radius elbows have a larger bending radius resulting in a smoother flow transition reduced friction and less pressure drop Short radius elbows have a tighter bend which can cause more turbulence and pressure drop in the fluid flow Wall Thickness Butt weld elbows come in different wall thicknesses to match the pipes they are connecting It s important to ensure that the wall thickness of the elbow matches that of the connected pipes to maintain structural integrity and flow characteristics Applications Butt weld elbows are used in a wide range of industries including oil and gas petrochemical chemical water treatment HVAC heating ventilation and air conditioning and more Installation Proper welding techniques and procedures are crucial during the installation of butt weld elbows to ensure a secure and leak free joint Welding standards and practices as well as the choice of welding method e g TIG MIG or stick welding should be followed to achieve the desired results Considerations When designing a piping system factors like fluid characteristics pressure temperature and overall system layout should be taken into account to select the appropriate type of butt weld elbow It s worth noting that butt weld elbows are just one

• Minimum Order Quantity: 1000 Piece