Monel Products - Brass Tube Socket Weld Exporter from Mumbai

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Brass Tube Socket Weld

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Socket weld fittings are a type of pipe fittings used in piping systems to connect pipes and provide a secure and leak free joint These fittings are specifically designed for small diameter pipes and high pressure applications The name socket weld comes from the way the fittings are assembled The pipe is inserted into the socket of the fitting and then fillet welded around the perimeter of the joint

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Minimum Order Quantity: 1000 Kg

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Copper butt weld cap

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A butt weld cap is a type of pipe fitting that is used to close or seal the end of a pipe or tube in a butt welding joint Butt welding is a common technique in which two pieces of metal are joined together by melting their ends and fusing them together This creates a strong leak resistant connection The butt weld cap is designed to fit over the end of a pipe and be welded in place to create a closed sealed end It helps prevent the flow of fluids or gases through the pipe and provides a clean and finished appearance to the end of the pipe Butt weld caps are often used in various industries including oil and gas petrochemical chemical and power generation where secure and reliable connections are crucial They are typically made from the same material as the pipe being joined ensuring compatibility and maintaining the integrity of the overall system The choice of material depends on the specific application and the properties required such as corrosion resistance temperature resistance and pressure tolerance Overall butt weld caps play a critical role in maintaining the functionality and safety of piping systems by providing a secure closure to the ends of pipes in butt welding joints

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Minimum Order Quantity: 1000 Kg

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Monel Sheets Plates

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Approx. Rs 1,500 / Kilogram

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Product Details:

Size	All sizes
Material	UNS N04400, UNS N05500
Shape	Rectangular
Brand	Nexus
Type	Plate
Surface Treatment	Mill Finish
Finishing	Mill Finish

Monel Plate

Range
5 mm To 50 mm thick in 1000 mm TO 1250 mm width & 2500 mm Length.
Types
Sheet, Plates, Flat, Strips, Profile, Blank ,Circle, Ring etc.

Monel Plate

Monel 400 Plate – UNS N04400
Monel K500 Plate – UNS N05500

Test Certificate
Mill Test Certificate as per EN 10204 / 3.1

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Monel Pipes And Tubes

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Approx. Rs 2,000 / Kilogram

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Product Details:

Application	Utilities Water, Drinking Water, Gas Handling
Single Piece Length	3 meter, 6 meter
Grade	UNS N04400, N05500, Alloy 20
Hole Type	Square, Round
Type	Seamless, Welded
Size/Diameter	1 inch, 2 inch, 1/2 inch

The Monel Pipes manufactured by us are available in a variety of shapes and sizes, both pre-cut and custom forged. We are engaged in providing monel pipe fittings, monel flange, monel plates & monel bar that is acknowledged for tight tolerance, smooth surface and uniform mechanical properties.

Range
10 mm To 150 mm Dia in 100 mm TO 3000 mm Long

Monel Pipe Fittings	Monel Flange	Monel Plate
Monel Bar	Monel Fastener

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Monel Round Bars

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Approx. Rs 3,500 / Kilogram

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Product Details:

Single Piece Length	100 mm to 3000 mm
Usage/Application	Construction
Material	SS
Size/Diameter	10 mm To 150 mm
Shape	Round

The Monels manufactured by us are available in a variety of shapes and sizes, both pre-cut and custom forged.

We are engaged in providing monel pipe fittings, monel flange, monel plates & monel bar that is acknowledged for tight tolerance, smooth surface and uniform mechanical properties.

We are exporting in Bahrain, Brazil, Canada, Chile, Czech Republic, Egypt, Indonesia, Italy,Oman, Paland, Qatar, Saudi Arabia, Singapore, Uae, Uk, Usa, Germany.

Range
10 mm To 150 mm Dia in 100 mm TO 3000 mm Long

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Monel Screwed Flanges

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Approx. Rs 1,700 / Piece

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Product Details:

Type	Screwed Flange
Flange Type	Screwed Flange
Size	5-10 inch, >30 inch, 1-5 inch, 20-30 inch, 0-1 inch
Material Standard	ANSI B16.5
Brand	Nexus
Usage/Application	Oil & Gas
Grade	Monel 400
Finishing	Mill Finish
Condition	New

ver since establishment, we are offering Monel Screwed Flanges to our patrons. This type of flanges are rolled section steel product that possess equal sides in their cross-section. Clients demand these products for manufacturing cars and trucks. Complying with international industry standards, we make sure that these products are procured only from authentic vendors of the market. Following are the attributes for which clients demand these Monel Screwed Flanges:

Corrosion resistant
Heat resistant
High tensile strength

Range: 1/2Ã¢â‚¬Â NB to 60Ã¢â‚¬Â NB

Class : 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS DIN Standard ND 6,10, 16, 25, 40

Grade: UNS N04400, N85500

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Monel Round Bars

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Approx. Rs 5,000 / Kilogram

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Product Details:

Brand	NEXUS
Grade	UNS N04400, UNS N05500
Usage/Application	Manufacturing
Material Grade	UNS N04400, UNS N05500
Material	UNS N04400, UNS N05500
Shape	Round
Finishing	Bright
Diameter	10 mm To 240 mm

Range
10 mm To 150 mm Dia in 100 mm TO 3000 mm Long

Monel Bar

Monel 400 Bar – UNS N04400
Monel K500 Bar – UNS N05500

Test Certificate
Mill Test Certificate as per EN 10204 / 3.1

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Monel 400 Slip On Flange

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Approx. Rs 1,700 / Kg

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Product Details:

Material Standard	ASTM A105, ASTM A182
Usage/Application	Oil & Gas
Corrosion Resistance	Yes
Customized	Yes
Iso Certified	Yes
Surface Finishing	Mill Finish
Size	5-10 inch
Brand	Nexus

We, Nexus alloys & steels P Ltd, are manufacturers, suppliers, and exporters of High Nickel alloy Exotic Material Flanges and Forged Fittings from India. High Nickel Alloy includes Inconel, Monel, Hastelloy, Incoloy.

Basic Features of our Products are as follows:

Serration as per customers’ requirements.
Dimensionally 100% OK
Ultrasonic Test 100% OK
Dye Penetrant Test 100% OK
IGC Test 100% OK
Hardness 100% OK
Chemical and Physically 100% OK

Material Specification:	Inconel ASME SB564, ASTM B564, ASME SB 865, ASME SB 637, ASME SB 462, ASME SB381, ASME SB 493, ASTM B 865, ASTM B 637, ASTM B 462, ASTM B381, ASTM B 493
Material Grades:	Alloy 200, Nickel 200, N02200, Alloy 201, Nickel 201, N02201, Alloy 400, Monel 400, N04400, Alloy K-500, Monel K-500, N05500, Alloy 600, Inconel 600, N06600, Alloy 601, Inconel 601, N06601, Alloy 625, Inconel 625, N06625, Alloy 718, Inconel 718, N07718, Alloy 800, Incoloy 800, N08800, Alloy 800H, Incoloy 800H, N08810, Alloy 800HT, Incoloy 800HT, N08811, Alloy 825, Incoloy 825, N08825, Alloy C-276, Hastelloy C-276, N10276, Alloy C-4, Hastelloy C-4, N06455, Alloy C-22, Hastelloy C-22, N06022, Alloy B-2, Hastelloy B-2, N10665, Alloy 20, Carpenter 20Cb3, N08020
Dimension Standards:
ASME / ANSI B16.5	Weld Neck Flanges, Slip On Flanges, Blind Flanges, Socket Weld Flanges, Screwed Flanges, Orifice Flanges, Lap Join Flanges, Long Weld Neck Flanges, 150#, 300#, 600#, 900#, 2500#
ASME B16.47/B16.48	Spectacle Blinds, Spades, Spacers, Weld Neck Flanges, Blind Flanges, Orifice Flanges
DIN Standard Flanges:	EN 1092-1, Type 1, Type 2, Type 11, Type 13, Type 5, PN6, PN10, PN16, PN25, PN40
UNI NORM Flanges:	UNI 2276, 2277, 2278, 6089, 6090, 2280, 2281, 2282, 2283, 2284, 2253, 2254, 6092, 6093
DIN NORM Flanges:	DIN 2573, 2576, 2642, 2631, 2632, 2633, 2634, 2635, 2565, 2566, 2527
Certification:	EN 10204 3.1 / 3.2

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NEXUS Monel Flange

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Approx. Rs 1,700 / Kg

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Product Details:

Type	WNRF, SORF, Blind
Grade	UNS N04400, UNS N05500
Finishing	Mill Finish
Standard	ASTM / ASME SB 564 / 160 / 472
Size	5-10 inch, 1-5 inch, 0-1 inch
Material Standard	ASTM A105, ASTM A182
Brand	Nexus
Usage/Application	Oil & Gas
Iso Certified	Yes

Monel Flange

Range: ½” NB to 12” NB

Standard : 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS, ASA 150#, ASA 300# DIN ND 6,10,16,25,40 Etc.

Type of Flanges

Weld Neck Flanges – WNRF
Socket Weld Flanges - SWRF
Slip On Raise Face - SORF
Blind Raise Face – BLRF
Lap Joint
Screwed (Threaded)
Long Weld Neck
Reducing
Spectacle Blind
Ring Joint

Monel Flanges

Grade

Monel 400 Flanges – UNS N04400
Monel K500 Flanges – UNS N05500

SPECIFICATIONS AS PER THE INTERNATIONAL STANDARD ASTM, ASME, API, AISI, BS, ANSI, DIN, JIS, MSSP, NACE

Test Certificate
Manufacturer Test Certificate as per EN 10204 / 3.1

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Monel Butt Weld Pipe Fittings

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Approx. Rs 55 / Kg

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Product Details:

Size	ALL Sizes
Usage/Application	Structure Pipe
Brand	Nexus
Connection Type	Male
Material	Steel
Type	Seamless / Welded/ Fabricated
Class	3000 LBS,6000 LBS,9000 LBS

Range
1/2"NB TO 12"NB IN SCH: 10, 20, 40, STD, 60, 80, XS

Type
SEAMLESS / WELDED/ FABRICATED

Form

Elbows in Long & Short Radius in 45 deg, 90 deg, 180 deg.
Equal, Unequal Tee & Barred Tee.
Bend
Eccentric Reducer & Concentric Reducer.
Caps & Crosses.
Long & Short Stub End.
Swage Nipple & Barrel Nipple.

Monel Forged Pipefittings
¼” NB to 4” NB in 3000 LBS, 6000 LBS, 9000 LBS available with NACE MR 01-75.

Type
Socket Weld (S/W) & Screwed (SCRD)

Form
Elbow 45 deg & 90 degree, Tee , Union, Full & Half coupling, Cross, Cap, Swage Nipple, Plug, Bush

Monel Pipefittings
Standard : ASTM / ASME SB 336 / ASTM / ASME SB 564 / 160 / 472

Grade

Monel 400 Pipefittings – UNS N04400
Monel K500 Pipefittings – UNS N05500

Other
Customised Fittings

Test Certificate
Manufacturer Test Certificate as per EN 10204 / 3.1

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Monel Round Bars

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Approx. Rs 1,400 / Kilogram

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Product Details:

Minimum Order Quantity	5 Kilogram
Monel Round Bars	Monel Round Bars
Shape	Round
Product Type	Bar
Diameter	10-100mm
Finishing	Mill Finish
Material Grade	Monel400, K500
Test Certificate	EN10204, 3.1
Usage/Application	Multiple
I deal in	New Only

Range
1/2"NB TO 12"NB IN SCH: 10, 20, 40, STD, 60, 80, XS
Standard : ASTM / ASME SB 336 / ASTM / ASME SB 564 / 160 / 472
Grade

Monel 400 Pipefittings – UNS N04400
Monel K500 Pipefittings – UNS N05500

Type: AS PER DRAWING / SEAMLESS / WELDED/ FABRICATED

We are exporting in Bahrain, Brazil, Canada, Chile, Czech Republic, Egypt, Indonesia, Italy,Oman, Paland, Qatar, Saudi Arabia, Singapore, Uae, Uk, Usa, Germany.

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Monel 500 Blind Flange

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Approx. Rs 1,750 / Kilogram

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Product Details:

Material	Stainless steel
Material Standard	ANSI B16.5, ASME B16.47/B16.48
Type	Blind, Blind Flange, Blind Spacer
Condition	New
Color	Black
Brand	Nexus

We, Nexus Alloys & Steels P Ltd are manufacturers, suppliers and exporters of High Nickel alloy Exotic Material Flanges and Forged Fittings from India. High Nickel Alloy includes Inconel, Monel, Hastelloy, Incoloy.

Basic Features of our Products are as follows:

· Serration as per customers’ requirements.
· Dimensionally 100% OK
· Ultrasonic Test 100% OK
· Dye Penetrant Test 100% OK
· IGC Test 100% OK
· Hardness 100% OK
· Chemical and Physically 100% OK

Material Specification:	Inconel ASME SB564, ASTM B564, ASME SB 865, ASME SB 637, ASME SB 462, ASME SB381, ASME SB 493, ASTM B 865, ASTM B 637, ASTM B 462, ASTM B381, ASTM B 493
Material Grades:	Alloy 200, Nickel 200, N02200, Alloy 201, Nickel 201, N02201, Alloy 400, Monel 400, N04400, Alloy K-500, Monel K-500, N05500, Alloy 600, Inconel 600, N06600, Alloy 601, Inconel 601, N06601, Alloy 625, Inconel 625, N06625, Alloy 718, Inconel 718, N07718, Alloy 800, Incoloy 800, N08800, Alloy 800H, Incoloy 800H, N08810, Alloy 800HT, Incoloy 800HT, N08811, Alloy 825, Incoloy 825, N08825, Alloy C-276, Hastelloy C-276, N10276, Alloy C-4, Hastelloy C-4, N06455, Alloy C-22, Hastelloy C-22, N06022, Alloy B-2, Hastelloy B-2, N10665, Alloy 20, Carpenter 20Cb3, N08020
Dimension Standards:
ASME / ANSI B16.5	Weld Neck Flanges, Slip On Flanges, Blind Flanges, Socket Weld Flanges, Screwed Flanges, Orifice Flanges, Lap Join Flanges, Long Weld Neck Flanges, 150#, 300#, 600#, 900#, 2500#
ASME B16.47/B16.48	Spectacle Blinds, Spades, Spacers, Weld Neck Flanges, Blind Flanges, Orifice Flanges
DIN Standard Flanges:	EN 1092-1, Type 1, Type 2, Type 11, Type 13, Type 5, PN6, PN10, PN16, PN25, PN40
UNI NORM Flanges:	UNI 2276, 2277, 2278, 6089, 6090, 2280, 2281, 2282, 2283, 2284, 2253, 2254, 6092, 6093
DIN NORM Flanges:	DIN 2573, 2576, 2642, 2631, 2632, 2633, 2634, 2635, 2565, 2566, 2527
Certification:	EN 10204 3.1 / 3.2

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Monel 400 Weld Neck Flanges

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Approx. Rs 1,700 / Kilogram

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Product Details:

Size	5-10 inch, 1-5 inch, 0-1 inch
Material	Monel
Brand	Nexus
Condition	New
Corrosion Resistance	Yes
Material Standard	ASTM A105
Packaging Type	Wooden Box
Surface Finish	Mill Finish

Nexus Alloys & Steels P Ltd is a Manufacturing and presenting a comprehensive range of Monel 400 Weld Neck Flanges are used in constructions, food industry, pharmaceutical industry, petrochemical industry, and automotive industry, municipal and decorative purposes. We are manufacturing from steel flange raw materials and is ideal for demanded industrial use. These are dimensionally accurate Monel 400 Weld Neck Flanges with good corrosion resistance properties, requiring low maintenance.

Specifications:

Standards: ASTM / ASME SB 564
Grades: Monel 400 (UNS No. N04400)
Size: 1/8" NB TO 48"NB.

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Monel Pipe Fittings

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Approx. Rs 2,000 / Kilogram

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Product Details:

Size	1 inch, 3/4 inch, 1/2 inch
Application	Structure Pipe, Gas Pipe
Brand	Nexus
Grade	Monel 400 & All monel grade
Thread Size	As per Spec
Connection	BW, PE, NPT, BSP etc.
Elbow	All Fittings
Product Type	All Fittings
Color	Mill Finish

Monel Pipe Fittings
Range
1/2"NB TO 12"NB IN SCH: 10, 20, 40, STD, 60, 80, XS

Type
SEAMLESS / WELDED/ FABRICATED

Form

Elbows in Long & Short Radius in 45 deg, 90 deg, 180 deg.
Equal, Unequal Tee & Barred Tee.
Bend
Eccentric Reducer & Concentric Reducer.
Caps & Crosses.
Long & Short Stub End.
Swage Nipple & Barrel Nipple.

Monel Forged Pipefittings
¼” NB to 4” NB in 3000 LBS, 6000 LBS, 9000 LBS available with NACE MR 01-75.

Type
Socket Weld (S/W) & Screwed (SCRD)

Form
Elbow 45 deg & 90 degree, Tee , Union, Full & Half coupling, Cross, Cap, Swage Nipple, Plug, Bush

Monel Pipe fittings
Standard : ASTM / ASME SB 336 / ASTM / ASME SB 564 / 160 / 472

Grade

Monel 400 Pipefittings – UNS N04400
Monel K500 Pipefittings – UNS N05500

Other
Customised Fittings

Test Certificate
Manufacturer Test Certificate as per EN 10204 / 3.1

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Monel Round Bars

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Approx. Rs 1,500 / Kilogram

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Product Details:

Diameter	6mm, 8 mm, 10 mm, 12 mm
Application	Manufacturing, Construction
Grade	Fe 500, Fe 500D, Fe 415
Material	Monel
Product Type	Round Bar
Finishing	Mill Finish
Material Grade	Fe 500, Fe 500D, Fe 415
Test Certificate	ISO Certificate
Condition	New

The Monels manufactured by us are available in a variety of shapes and sizes, both pre-cut and custom forged. We are engaged in providing monel pipe fittings, monel flange, monel plates & monel bar that is acknowledged for tight tolerance, smooth surface and uniform mechanical properties. We are exporting in Bahrain, Brazil, Canada, Chile, Czech Republic, Egypt, Indonesia, Italy,Oman, Paland, Qatar, Saudi Arabia, Singapore, Uae, Uk, Usa, Germany.

Range
10 mm To 150 mm Dia in 100 mm TO 3000 mm Long

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Monel Flanges ASME SB564

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Approx. Rs 1,700 / Kg

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Product Details:

Type	WNRF , SORF , BLRF
Grade	MONEl 400 , K500
Finishing	MILL FINSIH
Flange Type	WNRF , SORF , BLRF
Size	20-30 inch, 0-1 inch, 5-10 inch, 1-5 inch
Material Standard	ASTM A105, ASTM A182
Brand	NEXUS
Rated Pressure	150# , 300# , 600# , 900# , 1500#, 2500#

We are counted amongst as the leading manufacturers, exporters and suppliers of finer quality range of Monel Flanges. Offered flanges are used in varied industrial applications to mechanically connect two pipes together. Designed and manufactured under the supervision of expert engineers and technicians, these flanges are also examined on varied quality parameters by our experts to assure their quality and strength. We make available the offered Monel Flanges in various specifications at market leading rates.

Features:

Application specific designs
Light weight
Rust proof
Optimum strength

We, Seamac Piping Solutions Inc, are manufacturers, suppliers and exporters of High Nickel alloy Exotic Material Flanges and Forged Fittings from India. High Nickel Alloy includes Inconel, Monel, Hastelloy, Incoloy.

Material Specification:	Monel ASME SB564, ASTM B564, ASME SB 865, ASME SB 637, ASME SB 462, ASME SB381, ASME SB 493, ASTM B 865, ASTM B 637, ASTM B 462, ASTM B381, ASTM B 493
Material Grades:	Alloy 200, Nickel 200, N02200, Alloy 201, Nickel 201, N02201, Alloy 400, Monel 400, N04400, Alloy K-500, Monel K-500, N05500, Alloy 600, Inconel 600, N06600, Alloy 601, Inconel 601, N06601, Alloy 625, Inconel 625, N06625, Alloy 718, Inconel 718, N07718, Alloy 800, Incoloy 800, N08800, Alloy 800H, Incoloy 800H, N08810, Alloy 800HT, Incoloy 800HT, N08811, Alloy 825, Incoloy 825, N08825, Alloy C-276, Hastelloy C-276, N10276, Alloy C-4, Hastelloy C-4, N06455, Alloy C-22, Hastelloy C-22, N06022, Alloy B-2, Hastelloy B-2, N10665, Alloy 20, Carpenter 20Cb3, N08020
Dimension Standards:
ASME / ANSI B16.5	Weld Neck Flanges, Slip On Flanges, Blind Flanges, Socket Weld Flanges, Screwed Flanges, Orifice Flanges, Lap Join Flanges, Long Weld Neck Flanges, 150#, 300#, 600#, 900#, 2500#
ASME B16.47/B16.48	Spectacle Blinds, Spades, Spacers, Weld Neck Flanges, Blind Flanges, Orifice Flanges
DIN Standard Flanges:	EN 1092-1, Type 1, Type 2, Type 11, Type 13, Type 5, PN6, PN10, PN16, PN25, PN40
UNI NORM Flanges:	UNI 2276, 2277, 2278, 6089, 6090, 2280, 2281, 2282, 2283, 2284, 2253, 2254, 6092, 6093
DIN NORM Flanges:	DIN 2573, 2576, 2642, 2631, 2632, 2633, 2634, 2635, 2565, 2566, 2527
Certification:	EN 10204 3.1 / 3.2

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Monel 400 Blind Flange

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Approx. Rs 1,700 / Kg

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Product Details:

Material	Nickel Alloy
Finishing	Mill Finish
Flange Type	Blind
Material Standard	ANSI B16.5, ASME B16.48
Rated Pressure	150#,300#,600#,900#,1500#,2500#
Type	Blind
Shape	Round
Grade	Monel 400,K500
Color	Silver
Size	1/2"-16"
Connection	Pipe and pipe
Surface treatment	Heat treatment

We, Nexus Alloys & Steels P Ltd, are manufacturers, suppliers and exporters of High Nickel alloy Exotic Material Flanges and Forged Fittings from India. High Nickel Alloy includes Inconel, Monel, Hastelloy, Incoloy.

Basic Features of our Products are as follows:

· Serration as per customers’ requirements.
· Dimensionally 100% OK
· Ultrasonic Test 100% OK
· Dye Penetrant Test 100% OK
· IGC Test 100% OK
· Hardness 100% OK
· Chemical and Physically 100% OK

Material Specification:	Inconel ASME SB564, ASTM B564, ASME SB 865, ASME SB 637, ASME SB 462, ASME SB381, ASME SB 493, ASTM B 865, ASTM B 637, ASTM B 462, ASTM B381, ASTM B 493
Material Grades:	Alloy 200, Nickel 200, N02200, Alloy 201, Nickel 201, N02201, Alloy 400, Monel 400, N04400, Alloy K-500, Monel K-500, N05500, Alloy 600, Inconel 600, N06600, Alloy 601, Inconel 601, N06601, Alloy 625, Inconel 625, N06625, Alloy 718, Inconel 718, N07718, Alloy 800, Incoloy 800, N08800, Alloy 800H, Incoloy 800H, N08810, Alloy 800HT, Incoloy 800HT, N08811, Alloy 825, Incoloy 825, N08825, Alloy C-276, Hastelloy C-276, N10276, Alloy C-4, Hastelloy C-4, N06455, Alloy C-22, Hastelloy C-22, N06022, Alloy B-2, Hastelloy B-2, N10665, Alloy 20, Carpenter 20Cb3, N08020
Dimension Standards:
ASME / ANSI B16.5	Weld Neck Flanges, Slip On Flanges, Blind Flanges, Socket Weld Flanges, Screwed Flanges, Orifice Flanges, Lap Join Flanges, Long Weld Neck Flanges, 150#, 300#, 600#, 900#, 2500#
ASME B16.47/B16.48	Spectacle Blinds, Spades, Spacers, Weld Neck Flanges, Blind Flanges, Orifice Flanges
DIN Standard Flanges:	EN 1092-1, Type 1, Type 2, Type 11, Type 13, Type 5, PN6, PN10, PN16, PN25, PN40
UNI NORM Flanges:	UNI 2276, 2277, 2278, 6089, 6090, 2280, 2281, 2282, 2283, 2284, 2253, 2254, 6092, 6093
DIN NORM Flanges:	DIN 2573, 2576, 2642, 2631, 2632, 2633, 2634, 2635, 2565, 2566, 2527
Certification:	EN 10204 3.1 / 3.2

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Monel K500 butt weld pipe

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Product Brochure

A butt weld pipe joint is a common type of connection used in piping systems and welding applications It involves joining two pipes or tubes end to end by welding the adjoining edges together This type of joint is primarily used for pipes or tubes that are of the same diameter and have compatible materials Here s a step by step explanation of how a butt weld pipe joint is typically created Preparation The first step involves preparing the pipes to be joined This includes cleaning the pipe ends to remove any dirt grease or contaminants that could affect the quality of the weld The pipe ends are typically beveled to create a V shaped groove or a U shaped groove depending on the welding process used Alignment The two pipes to be joined are then aligned ensuring that the ends are precisely matched Proper alignment is crucial for a strong and effective weld Tacking Once the pipes are aligned they are temporarily tacked together at a few points to hold them in place during the welding process Welding The actual welding process takes place Butt welding can be done using different welding techniques such as TIG Tungsten Inert Gas MIG Metal Inert Gas or stick welding The choice of technique depends on factors such as the material being welded and the specific requirements of the application Filling In some cases additional filler material is added to the joint during the welding process to ensure a strong and secure bond between the pipes The filler material is typically of the same or compatible material as the pipes Cooling and Inspection After the welding is completed the joint is allowed to cool Once cooled the joint is inspected for any defects such as cracks or incomplete welds Non destructive testing methods like visual inspection X ray or ultrasonic testing may be used to ensure the quality of the weld Finishing If necessary the welded joint might undergo further finishing processes such as grinding or polishing to achieve a smooth surface and remove any weld spatter or irregularities Butt weld joints are preferred in applications where a smooth interior surface is crucial as the welded seam is typically smoother compared to other types of joints like threaded or socket welded joints These joints also provide good structural integrity and fluid flow characteristics It s important to note that proper training and expertise in welding techniques are required to create strong and reliable butt weld joints Additionally the choice of welding process filler material and other variables should be based on the specific materials being used and the intended application of the pipes

Additional Information:

Minimum Order Quantity: 1000 Kg

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Monel K500 Butt Weld End Cap

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A butt weld end cap is a type of pipe fitting used to cover the end of a pipe or tube in a piping system It is designed to be welded onto the end of the pipe to provide a closed and sealed termination point Butt weld end caps are commonly used in various industries including oil and gas chemical processing power generation and more Here are some key points about butt weld end caps Material Butt weld end caps are typically made from the same material as the pipe they are being attached to This ensures compatibility in terms of material properties corrosion resistance and other factors Welding The term butt weld refers to the type of welding used to attach the end cap to the pipe Butt welding involves welding the end cap directly to the end of the pipe by melting the material at their interface and allowing it to solidify creating a strong and continuous joint Sealing Butt weld end caps provide a secure and leak proof seal to the end of the pipe This is important in applications where maintaining the integrity of the fluid or gas being transported through the pipe is crucial Types Butt weld end caps come in various shapes and sizes including flat convex and conical designs The choice of end cap design depends on the specific requirements of the piping system and the type of flow being managed Sizes Butt weld end caps are available in a wide range of sizes to accommodate different pipe diameters and thicknesses They are manufactured to fit standard pipe dimensions Standards Butt weld end caps are manufactured according to various industry standards such as ASTM ASME and API These standards dictate the dimensions materials and manufacturing processes to ensure consistency and quality Installation The installation of butt weld end caps involves welding equipment and skilled welders The welding process should be carried out in compliance with safety regulations and industry best practices to ensure a strong and reliable joint Applications Butt weld end caps are used in various applications including closing off the ends of pipelines preventing the entry of contaminants and facilitating maintenance and inspection of piping systems It s important to note that the design and usage of pipe fittings including butt weld end caps should be carried out by professionals who have a good understanding of the specific requirements of the piping system and the materials being used Proper installation material selection and adherence to industry standards are essential for ensuring the safety and functionality of the piping system

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Hateslloy C-276 Butt Weld Cap

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A butt weld cap is a type of pipe fitting that is used to close or seal the end of a pipe or tube in a butt welding joint Butt welding is a common technique in which two pieces of metal are joined together by melting their ends and fusing them together This creates a strong leak resistant connection The butt weld cap is designed to fit over the end of a pipe and be welded in place to create a closed sealed end It helps prevent the flow of fluids or gases through the pipe and provides a clean and finished appearance to the end of the pipe Butt weld caps are often used in various industries including oil and gas petrochemical chemical and power generation where secure and reliable connections are crucial They are typically made from the same material as the pipe being joined ensuring compatibility and maintaining the integrity of the overall system The choice of material depends on the specific application and the properties required such as corrosion resistance temperature resistance and pressure tolerance Overall butt weld caps play a critical role in maintaining the functionality and safety of piping systems by providing a secure closure to the ends of pipes in butt welding joints

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Brass Butt Weld Cap

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A butt weld cap is a type of pipe fitting that is used to close or seal the end of a pipe or tube in a butt welding joint Butt welding is a common technique in which two pieces of metal are joined together by melting their ends and fusing them together This creates a strong leak resistant connection The butt weld cap is designed to fit over the end of a pipe and be welded in place to create a closed sealed end It helps prevent the flow of fluids or gases through the pipe and provides a clean and finished appearance to the end of the pipe Butt weld caps are often used in various industries including oil and gas petrochemical chemical and power generation where secure and reliable connections are crucial They are typically made from the same material as the pipe being joined ensuring compatibility and maintaining the integrity of the overall system The choice of material depends on the specific application and the properties required such as corrosion resistance temperature resistance and pressure tolerance Overall butt weld caps play a critical role in maintaining the functionality and safety of piping systems by providing a secure closure to the ends of pipes in butt welding joints

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SS 304L Threaded Fittings

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Threaded fittings are components used in plumbing piping and other applications to connect and join pipes or tubes together These fittings have threaded ends which allow them to be screwed onto the threaded ends of pipes or tubes creating a secure and leak resistant connection Threaded fittings are commonly used in low pressure and non critical applications

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SS 904L tube socket weld

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Socket weld fittings are a type of pipe fittings used in piping systems to connect pipes and provide a secure and leak free joint These fittings are specifically designed for small diameter pipes and high pressure applications The name socket weld comes from the way the fittings are assembled The pipe is inserted into the socket of the fitting and then fillet welded around the perimeter of the joint

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Inconel 800 Tube Socket Weld

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Socket weld fittings are a type of pipe fittings used in piping systems to connect pipes and provide a secure and leak free joint These fittings are specifically designed for small diameter pipes and high pressure applications The name socket weld comes from the way the fittings are assembled The pipe is inserted into the socket of the fitting and then fillet welded around the perimeter of the joint

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Inconel 718 tube socket weld

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Socket weld fittings are a type of pipe fittings used in piping systems to connect pipes and provide a secure and leak free joint These fittings are specifically designed for small diameter pipes and high pressure applications The name socket weld comes from the way the fittings are assembled The pipe is inserted into the socket of the fitting and then fillet welded around the perimeter of the joint

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Inconel 625 Union Threaded Fittings

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Threaded fittings are components used in plumbing piping and other applications to connect and join pipes or tubes together These fittings have threaded ends which allow them to be screwed onto the threaded ends of pipes or tubes creating a secure and leak resistant connection Threaded fittings are commonly used in low pressure and non critical applications

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Monel 400 socket weld union

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Socket weld fittings are a type of pipe fittings used in piping systems to connect pipes and provide a secure and leak free joint These fittings are specifically designed for small diameter pipes and high pressure applications The name socket weld comes from the way the fittings are assembled The pipe is inserted into the socket of the fitting and then fillet welded around the perimeter of the joint

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Monel 500 Socket Weld Coupling

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Socket weld fittings are a type of pipe fittings used in piping systems to connect pipes and provide a secure and leak free joint These fittings are specifically designed for small diameter pipes and high pressure applications The name socket weld comes from the way the fittings are assembled The pipe is inserted into the socket of the fitting and then fillet welded around the perimeter of the joint

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Hastelloy C276 Socket Weld Coupling

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Socket weld fittings are a type of pipe fittings used in piping systems to connect pipes and provide a secure and leak free joint These fittings are specifically designed for small diameter pipes and high pressure applications The name socket weld comes from the way the fittings are assembled The pipe is inserted into the socket of the fitting and then fillet welded around the perimeter of the joint

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SS 904L Socket Weld Coupling

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Socket weld fittings are a type of pipe fittings used in piping systems to connect pipes and provide a secure and leak free joint These fittings are specifically designed for small diameter pipes and high pressure applications The name socket weld comes from the way the fittings are assembled The pipe is inserted into the socket of the fitting and then fillet welded around the perimeter of the joint

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SS 904L Tube Socket Weld

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Socket weld fittings are a type of pipe fittings used in piping systems to connect pipes and provide a secure and leak free joint These fittings are specifically designed for small diameter pipes and high pressure applications The name socket weld comes from the way the fittings are assembled The pipe is inserted into the socket of the fitting and then fillet welded around the perimeter of the joint

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Bronze Threaded Fittings

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Threaded fittings are components used in plumbing piping and other applications to connect and join pipes or tubes together These fittings have threaded ends which allow them to be screwed onto the threaded ends of pipes or tubes creating a secure and leak resistant connection Threaded fittings are commonly used in low pressure and non critical applications

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Bronze Socket Weld Union

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Socket weld fittings are a type of pipe fittings used in piping systems to connect pipes and provide a secure and leak free joint These fittings are specifically designed for small diameter pipes and high pressure applications The name socket weld comes from the way the fittings are assembled The pipe is inserted into the socket of the fitting and then fillet welded around the perimeter of the joint

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Bronze Tube Socket Weld

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Socket weld fittings are a type of pipe fittings used in piping systems to connect pipes and provide a secure and leak free joint These fittings are specifically designed for small diameter pipes and high pressure applications The name socket weld comes from the way the fittings are assembled The pipe is inserted into the socket of the fitting and then fillet welded around the perimeter of the joint

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Copper Nickel tube socket weld

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Socket weld fittings are a type of pipe fittings used in piping systems to connect pipes and provide a secure and leak free joint These fittings are specifically designed for small diameter pipes and high pressure applications The name socket weld comes from the way the fittings are assembled The pipe is inserted into the socket of the fitting and then fillet welded around the perimeter of the joint

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Mild Steel Tube Socket Weld

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Socket weld fittings are a type of pipe fittings used in piping systems to connect pipes and provide a secure and leak free joint These fittings are specifically designed for small diameter pipes and high pressure applications The name socket weld comes from the way the fittings are assembled The pipe is inserted into the socket of the fitting and then fillet welded around the perimeter of the joint

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Nitronic 40 Butt Weld Cap

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A butt weld cap is a type of pipe fitting that is used to close or seal the end of a pipe or tube in a butt welding joint Butt welding is a common technique in which two pieces of metal are joined together by melting their ends and fusing them together This creates a strong leak resistant connection The butt weld cap is designed to fit over the end of a pipe and be welded in place to create a closed sealed end It helps prevent the flow of fluids or gases through the pipe and provides a clean and finished appearance to the end of the pipe Butt weld caps are often used in various industries including oil and gas petrochemical chemical and power generation where secure and reliable connections are crucial They are typically made from the same material as the pipe being joined ensuring compatibility and maintaining the integrity of the overall system The choice of material depends on the specific application and the properties required such as corrosion resistance temperature resistance and pressure tolerance Overall butt weld caps play a critical role in maintaining the functionality and safety of piping systems by providing a secure closure to the ends of pipes in butt welding joints

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Copper Butt Weld Flange

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A butt weld flange is a type of pipe flange used in piping systems to connect pipes valves and other equipment Flanges are used to create a secure and leak tight connection between pipes or components The term butt weld refers to the method of joining the flange to the pipe Here s how a butt weld flange works Flange Design A butt weld flange has a flat circular plate with bolt holes around its perimeter The plate has a slightly larger diameter than the pipe it will be connected to The flange is designed to be welded directly to the pipe end Welding To install a butt weld flange the end of the pipe is inserted into the central opening of the flange The flange is then welded to the pipe using a butt weld joint A butt weld joint involves fusing the end of the pipe to the flange by melting the metal and allowing it to solidify This creates a strong and permanent connection Bolted Connection After welding the bolt holes on the flange s outer perimeter align with corresponding holes on another flange valve or equipment Bolts are inserted through these holes and tightened to secure the flanges together creating a sealed connection Butt weld flanges offer several advantages Strength The welded connection provides excellent strength and structural integrity making it suitable for high pressure and high temperature applications Leak Resistance The welded joint minimizes the risk of leaks ensuring a reliable and long lasting connection Smooth Flow The absence of crevices or spaces between the pipe and the flange interior ensures a smooth flow of fluids or gases Space Efficiency Butt weld flanges are more compact compared to other types of flanges making them useful in tight spaces However there are also some considerations Installation Skill Proper welding skills and equipment are required to ensure a strong and leak tight joint Cost and Time Welding and alignment processes might take more time and effort compared to flanges that are simply bolted together Disassembly Difficulty Unlike bolted flanges butt weld flanges are not easily disassembled which can complicate maintenance or modifications Butt weld flanges are commonly used in industries like oil and gas chemical processing petrochemicals and power generation where reliable and durable connections are essential It s important to follow industry standards and best practices when using butt weld flanges to ensure the safety and integrity of piping systems

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SS 304 union threaded fittings

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Threaded fittings are components used in plumbing piping and other applications to connect and join pipes or tubes together These fittings have threaded ends which allow them to be screwed onto the threaded ends of pipes or tubes creating a secure and leak resistant connection Threaded fittings are commonly used in low pressure and non critical applications

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SS 316 union threaded fittings

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Threaded fittings are components used in plumbing piping and other applications to connect and join pipes or tubes together These fittings have threaded ends which allow them to be screwed onto the threaded ends of pipes or tubes creating a secure and leak resistant connection Threaded fittings are commonly used in low pressure and non critical applications

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